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(1)Remove front door trim panel.
(2)Remove side view mirror remote adjusting knob cover, if equipped.
(3)Remove screws holding mirror bezel to door frame and separate bezel from door. Loosen set-screw holding bezel to mirror adjuster cable, if equipped.
(4)Remove silencer seal from door frame behind mirror bezel.
(5)Disconnect power mirror wire connector, if equipped.
(6)Remove access hole cover.
(7)Remove nuts holding mirror to door frame and separate mirror from door.
Reverse the preceding operation.
Fig. 16 Front Door Side View Mirror
(1)Remove door trim panel, silencer pad, and water shield.
(2)Position door glass half way up in door glass opening.
(3)Insert door glass removal tool C-4867 between the glass slide and channel retaining lip at approximately 50 mm (2 in.) down from top rearward corner of glass. Push handle of tool toward glass to open channel. Push downward at the front of the glass to separate the slide from the channel.
(4)Insert door glass removal tool C-4867 between the glass slide and channel retaining lip at approximately 50 mm (2 in.) up from bottom rearward corner of glass through opening in inner door panel. Push handle of tool toward glass to open channel. Pull upward at front of glass to separate the slide from the channel. Do not allow upper slide to snap bank into channel.
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(5)Rotate front of glass downward and slide glass forward to separate glass lift channel from regulator lift arm roller.
(6)Remove door glass through opening at top of
door.
(1)Lower door glass into opening at top of door.
(2)Tip rear of glass downward and insert window regulator lift arm roller into glass lift channel.
(3)Guide door glass into glass run weatherstrip at front of door.
(4)Push top of glass rearward to snap top slide into glass run channel.
(5)Push downward at front of glass to snap bottom slide into glass run channel.
(6)Install water shield, silencer pad and trim panel.
Fig. 17 Front Door Glass
FRONT DOOR BELT MOULDING AND WEATHERSTRIP
BELT MOULDING AND WEATHERSTRIP REMOVAL (FIG. 18)
(1)Remove trim panel, silencer pad, and water shield as necessary to gain access to belt moulding attaching screws.
(2)Remove door glass.
(3)Remove screws holding belt moulding and weatherstrip to outer door panel and separate moulding from door.
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BELT MOULDING AND WEATHERSTRIP INSTALLATION
Reverse the preceding operation.
Fig. 18 Front Door Belt Moulding and Weatherstrip
FRONT DOOR GLASS CHANNEL AND RUN WEATHERSTRIP
(1)Remove door belt moulding and weatherstrip assembly.
(2)Remove front and rear door glass opening corner seals (Fig. 18)
(3)Pull door glass run weatherstrip from forward lower channel and upper door frame back to rear upper corner of door frame.
(4)Separate weatherstrip from top of rear door frame down to first clip. Using a suitable hook tool, disengage clip barb from door frame channel. Pull weatherstrip outward to disengage clip. Repeat this procedure at each clip down the rear channel.
(5)Separate glass channel and run weatherstrip from door.
(1)Insert glass run weatherstrip into top of glass opening upper channel. Align molded corners of weatherstrip to corners of glass opening.
(2)Push weatherstrip and glass run channel into upper rear glass opening channel. Seat the top retaining clip by placing a fiber trim stick (C-4755) over the clip attaching rivet inside the glass run channel and push or tap firmly inward until clip seats. Verify the alignment of the weatherstrip in the top rear corner. Repeat this procedure on each clip going down the run.
(3)Install glass opening corner seals.
(4)Install door belt moulding and weatherstrip assembly.
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Fig. 19 Front Door Glass Channel and Run Weather-
strip
(1)Remove door glass channel and run weatherstrip as necessary to gain access to lower channels and attaching rivets.
(2)Drift punch rivet center expansion pins from each pop-rivet fastener holding channel to door panel or mirror support frame.
(3)Drill pop-rivet fasteners out of door panel or mirror support frame and separate front or rear channel from door.
FRONT OR REAR LOWER CHANNEL INSTALLATION
(1)Install lower channel into at design location.
(2)Install pop-rivets using a suitable pop-rivet gun.
(3)Install Glass channel and run weatherstrip.
(4)Install belt moulding and weatherstrip assem-
bly.
(5)Install door glass.
(6)Install window opening lower corner seals.
(7)Install door water shield silencer pad and trim panel.
FRONT DOOR WINDOW REGULATOR/MANUAL
(1) Remove trim panel, silencer pad, and water shield.
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Fig. 20 Front Door Lower Channels
(2)Raise glass to 25 mm (1 in.) from full up position. Using suitable tape, secure door glass to upper window frame.
(3)Remove bolts holding window regulator to inner door panel.
(4)Slide roller from window lift channel. Rotate regulator
to bring lift arm through access hole first.
(5)Remove regulator assembly from door.
MANUAL WINDOW REGULATOR INSTALLATION
Reverse the preceding operation.
Fig. 21 Front Door Window RegulatorÐManual
FRONT DOOR WINDOW REGULATOR/POWER
(1)Remove trim panel and water shield and connect window switch to wire connector.
(2)Raise glass to 25 mm (1 in.) from full up position. Using suitable tape, secure door glass to upper window frame.
(3)Disconnect battery negative cable.
(4)Remove bolts holding window regulator to inner door panel.
(5)Slide roller from window lift channel. Rotate regulator
to bring lift arm through access hole first.
(6)Remove regulator assembly from door.
Reverse the preceding operation.
Fig. 22 Front Door Window RegulatorÐPower
(1)Remove trim panel, silencer pad, and water shield.
(2)Disconnect link rod from door latch.
(3)Remove bolts holding power door lock actuator to inner door panel and separate actuator from door.
Reverse the preceding operation.
Fig. 23 Front Power Door Lock Actuator
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(1)Move glass to down position.
(2)Disconnect battery negative cable.
(3)Remove screw holding latch release handle bezel to door. Slide bezel forward and separate from door trim.
(4)Remove ash tray. Remove screw holding trim panel to door from ash tray opening.
(5)Pry power window switch from retainer in door trim and disconnect wire connector.
(6)Using a suitable trim clip tool, disengage frog leg clips at the ends and bottom of trim panel. After all trim clips are loose, push inward at the top of the trim panel and lift upward to disengage barb fasteners at top of panel. Separate trim from door.
Reverse the preceding operation.
Fig. 24 Rear Door Trim Panel with Power Windows
(1)Move glass to down position.
(2)Remove screw holding latch release handle bezel to door. Slide bezel forward and separate from door trim.
(3)Remove ash tray. Remove screw holding trim panel to door from ash tray opening.
(4)Pry window crank cap from crank. Remove screw holding crane to regulator and separate from door
(6)Using a suitable trim clip tool, disengage frog leg clips at the ends and bottom of trim panel. After all trim clips are loose, push inward at the top of the trim panel and lift upward to disengage barb fasteners at top of panel. Separate trim from door.
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Reverse the preceding operation.
Fig. 25 Rear Door Trim Panel with Manual Window
(1)Remove door trim panel.
(2)Remove push-in fasteners holding silencer pad to door inner panel and separate silencer from door.
(3)Pull water shield from adhesive around perimeter of door inner panel.
Reverse the preceding operation.
Fig. 26 Rear Door Silencer and Water Shield
The rear door hinge is welded to the door and bolted to the B-pillar. The door half of the hinge pivots on a removable hinge pin. The hinge pin is driven in from the bottom on the top hinge and from the top on the bottom hinge. All adjustments to the hinge are performed on the hinge pillar half of the
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hinge. If the welded half of the hinge must be bent to align door, consult an authorized body repair facility.
(1)Remove B-pillar trim panel and disconnect all wire connectors leading to door. Push wire harness through access hole in B-pillar into hinge opening.
(2)Support door on a suitable lifting device.
(3)Drive bottom hinge pin upward and remove pin from hinge.
(4)Drive top hinge pin downward and remove pin from hinge.
(5)Separate door from vehicle.
Reverse the preceding operation. The door should not require re-alignment. If door does need alignment, refer to Rear Door Hinge Installation paragraph in this section.
Fig. 27 Rear Door Assembly
(1)To remove upper hinge bolted half, remove B-pillar trim panel. To remove lower hinge bolted half it is not necessary to remove B-pillar trim.
(2)Support rear door on a suitable lifting device.
(3)Drive out hinge pin on the effected hinge.
(4)Remove bolts holding hinge to B-pillar and separate hinge form vehicle.
Reverse the preceding operation. Align door to achieve 6 mm (0.240 in.) gap to all surrounding panels and flush across gaps.
(1)Remove door trim panel, silencer pad, and water shield.
(2)Raise door glass to full up position.
(3)Remove rear door speaker, if equipped.
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(4)Disconnect latch release rod from door latch assembly.
(5)Remove nuts holding outside door latch handle to retainer bracket and separate bracket from door.
(6)Separate latch handle from door panel.
Reverse the preceding operation.
Fig. 28 Outside Rear Door Latch Release Handle
(1)Remove door trim panel, silencer pad and water shield.
(2)Raise door glass to full up position.
(3)Remove door speaker, if equipped.
(4)Disconnect all actuator rods from door latch assembly.
(5)Remove screws holding door latch assembly to inner door rear panel and separate from door.
Reverse the preceding operation.
Fig. 29 Rear Door Latch Assembly