-
optimization of the level of reliability of pipeline systems [4].
Economic
and
mathematical
models of
pipeline
reliability
are
often
used.
Despite
the
positive
examples
in
ensuring
pipeline
reliability,
pipelines
accidents caused by various reasons still occur. Oil spills during accidents have a
harmful effect on soils, surface and groundwater, on the plant and animal world.
Therefore, oil pipelines are objects of high environmental risk. Each accident draws
attention
of
the
public,
state
bodies,
mass
media.
The
cost
to
eliminate
the
consequences
is high and, obviously, will grow in the future. That is why,
it is
extremely
important
to
minimize
the
likelihood
of
emergencies
and
their
consequences.
Pipeline
damage
is
caused
by
two
groups
of
factors.
The
first
group
is
associated with a reduction in the bearing capacity of the pipeline, the second - with
the
increase
in
pressures
and
load.
The
reduction
in
the
carrying capacity
of
the
pipeline
is
due
to
the
presence
of
defects
in
the
wall
of
the
pipes
and
the
aging
of
the
metal.
Defects
of
pipes
are
usually
divided
into
four
groups:
metallurgical,
technological,
construction
and
operation.
Defects
of
metallurgical
origin
occur
in
metal
smelting,
sheet
rolling
and
welding
of
pipes
and
pipelines.
These
defects
include
nonmetallic
inclusions
(sulphides,
oxides,
nitrides,
etc.),
fissures,
burns,
stratification,
etc.
Technological
defects
are
formed
during
the
manufacture
of
sheet
material
and
pipes.
These
defects
include
shells,
Sunsets,
burns,
edge
misalignments,
dents,
cracks
in
the
seam
and
the
weld
zone,
defects
in
welds,
deviation
of
the
geometric
dimensions
of
the
weld,
as
well
as
burrs,
longitudinal
risks,
grooves
on
the
outer
surface,
scratches
most
characteristic
for
seamless
trusses
Ub.
During
construction
and
repair,
defects
of
mechanical
damage
are
formed,
and
in
pipline
operation
–
defects
associated
with
corrosion
(solid
corrosion,
corrosive
ulcers,
pitting
and
intergranular
corrosion).
Mechanical
damages
of
the
pipe
wall
are scratches, risks, dents,
corrugations, etc.
[3].
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Factors of the second group appear in the operation of the existing pipeline. In the course of pipeline operation, there are a number of power factors. These include internal pressure, stress caused by the temperature of the transported oil and the
surrounding soil, pressure, soil cover over the pipe, various static and moving loads,
deformation of the earth's surface, seismic forces. These factors creat circumferential
and longitudinal stresses, contribute to the deviations of the pipeline from the design
position.
Any discrepancy between the controlled parameter of the material quality and
products to regulated norms can be considered as a defect. The need to ensure the
reliability and safety of oil pipelines requires the timely elimination of these defects
[3].
Underground steel pipelines are prone to corrosion. Underground pipelines
can
corrode
under
the
influence
of
soil,
stray
currents
and
alternating
current
electrified
transportation.
Pipeline
corrosion
is
a
difficult
problem related
to
the
pipeline
reliability
and
safety.
The results of the failure analysis indicate that one of the main causes of
damage to underground pipelines is the impact of external forces, resulting in the
formation of surface dents, cracks, cracks in dents, ruptures in welds and along the
body of the pipe. External loads acting on the underground pipelines include any
possible loads caused by various works near the pipeline, heavy traffic, landslides,
earthquakes,
explosions,
etc.
The
most
common
damage
is
caused
by
repair
or
construction work in the immediate vicinity of the existing pipeline; they are among
the potentially most dangerous ones [3]. More than 5% of accidents from the total
number
of
accidents
take
place
due
to external
impacts
on
domestic
pipelines.
The failure analysis of the pipeline indicates that the share of failures caused
by
the
infringement
of
pipeline
operation
and
maintenance
norms
ranges
from2
to
7
%. This
includes
failures caused by the
fault
of operating personnel in connection
with the violation of terms of maintenance and repairs, improper maintenance and
repair of oil pipelines, etc. The external loads include hydraulic impact. Hydraulic
impact, as a rule, occurs due to the improper pipeline operation, and presents a great
danger
to
oil
pipelines.
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The pipeline damage caused by failures due to operational reasons varies greatly. The large-scale damage is associated with oil pipeline disruptions due to
incorrect
switching
of
the
valves
and
the
increase
in
pressure
(higher
than
the
indicated value on the technological map), as well as the heavy traffic, which occurs
most often
due
to
the
absence
of
warning
signs
[3].
The main operating loads and impacts are internal product pressure in the
pipeline and a temperature difference (difference between the temperatures of the
metal
pipe
during
installation
and
in
service).
In
accordance
with
the
rules
of
technical operation, during normal operation of the pipelines the internal pressure
does not change significantly. There are quite effective methods to select materials,
equipment
and
designs
of oil
pipelines
subjected
to
internal
pressure.
The
issue
concerning
temperature
differential
is
more
complicated.
The
influence
of
this
parameter
on
the
stress-strain
state
(SSS)
of
the
pipeline depends
on many
factors.
The change in the temperature of the transported oil or oil product has a great
influence
on
the
strength
of
the
pipeline.
Thus,
for
example,
when
the
metal
temperature of the pipe decreases by 1 ° C, the tensile longitudinal stresses in the
metal of the pipes increase by 2.5 MPa. When large longitudinal compressive forces
occur in the pipeline, the conditions for the deformation of the pipe material change,
the
longitudinal-transverse
bends
of
the
pipeline
in
the
ground
are
altered,
and
sometimes the backfilling breaks down and a complete
loss of longitudinal stability
of the pipeline occurs, accompanied by a sharp increase in deflections and collapse of
the
pipes.
Longitudinal
forces
change
the
working
conditions
of
the
pipe
material,
located in a complex stress state, which contributes to developing new and growing
old
cracks,
therefore,
it
is
expected
that
the
bearing
capacity
of
the
pipeline
is
reduced. The research on strength of pipelines in conditions of compressive forces
shows that longitudinal forces affect the bearing capacity of the pipeline in all stages
of destruction: the formation of the fractures, the development of plastic deformation
(when
the
viscous
destruction)
and
crack propagation
(by
brittle
fracture).
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The level and nature of the changes in the stress-strain state basically depend on reliable and safe operation of pipelines [3]. Excessively high stresses acting on the pipeline, as well as reducing the bearing capacity of the structure, lead to damage and
accidents. The parameters of steel pipe
fracture toughness depend on the stress state
of pipe
metal (presence of defects on the pipe wall). The growth of stress acting on
the pipe walls reduces the resistance of pipe metal fracture. The stress increase leads
to the deformation hardenin of pipe steels. The increase in stresses up to the yield
strength and even more leads to a significant deformation of the metal, particularly in
the area of stress concentration. These areas represent potential areas of cracking that
reduce
the
pipeline
reliability.
The studies carried out by a number of authors show that during the long (20
years or more) operation of oil pipelines, the characteristics of the metal of the pipes
change (in the direction of deterioration). Mechanical tests of pipe samples cut from
the
dismantled
pipes revealed
that during long operation of 17GS, 14HGS, 19G
steels, the plastic properties of steel are significantly reduced [3]. Metal in the process
of long-term operation embrittles, the toughness significantly reduces (for steel 19G,
the parameter decreases by half). As the operating pressure increases, the diameter of
the pipes increases, the service life of the pipeline increases, the metal becomes more
prone
to
embrittlement.
Such
fractures
can
occur
even
at
normal
values
of
circumferential stresses, which are 30-50% of the yield point, i.e. in the obviously
elastic
area
of
the
metal
pipeline.
In addition,
the
change
in
pipe
metal temperature
leads
to
the
following
phenomenon. When the temperature changes in the underground pipeline, there is
shear stress at the contact of pipeline with soil. This leads to damage to the insulation
of the pipeline. As a result of breaking the protective coating, the exposed sections of
the
pipeline
become
subjected
to
corrosion.
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The bends, loops, pipeline units are the pipeline sections that are subjected to the most intensive loads. Bypass, pump stations and heating devices, onshore oil pipeline units are also intensively stressed. [3]. The analysis of accidents occurring on oil pipelines shows that in a number of accidents are caused by the insufficient reliability of tees, receiving and launching pig traps. The cause of damage is most often a combination of insufficient strength of tee connections and excessive (due to temperature fluctuations and uneven sediment) stresses in ground units.