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Fig. 12 Front Door Assembly
(4) Remove bolts holding hinge to hinge pillar and separate hinge form vehicle.
Reverse the preceding operation. Align door to achieve 6 mm (0.240 in.) gap to all surrounding panels and flush across gaps.
(1)Remove door trim panel.
(2)Remove silencer pad and water shield as neces-
sary.
(3)Raise door glass to up position.
(4)Disconnect illuminated entry wire connector from outside door handle assembly, if equipped.
(5)Disconnect latch release linkage from latch assembly.
(6)Disconnect lock cylinder linkage from latch assembly.
(7)Remove nuts holding outside handle bracket to door panel and separate bracket from panel.
(8)Position linkage rods parallel to the back of handle and remove handle assembly from door.
Reverse the preceding operation.
(1)Remove door trim panel.
(2)Remove silencer pad and water shield as neces-
sary.
(3)Disconnect linkage rods from door latch assem-
bly.
(4)Remove screws holding latch door end frame.
(5)Separate latch from door.
Fig. 13 Front Door Handle Assembly
Reverse the preceding operation.
Fig. 14 Front Door Latch Assembly
MANUAL OR ELECTRIC
(1)Remove front door trim panel.
(2)Remove silencer pad and water shield.
(3)Remove side view mirror trim cover and door frame trim moulding.
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(4)Remove door glass.
(5)Remove nut holding cable retainer to inner door panel and slip cables from behind retainer.
(6)Disengage push in retainer holding cables to inner door panel above speaker on vehicles with power windows.
(7)Remove bolts holding top of glass lift bar to inner door panel.
(8)Remove nut holding bottom of lift bar to bottom panel of door.
(9)Remove bolts holding window crank regulator to inner door panel on vehicles with manual windows. Remove nuts holding motor and regulator to inner door panel on vehicles with power windows.
(10)Separate window regulator from vehicle.
Reverse the preceding operation.
Fig. 15 Front Door Manual Window Regulator
(1)Remove front door trim panel.
(2)Remove silencer pad and water shield.
(3)Remove side view mirror trim cover and door frame trim moulding.
(4)Remove front door speaker.
(5)Move glass to the down position and remove glass to lift plate fasteners.
(6)Loosen door glass slam bumpers.
(7)Lift glass upward through opening at top of
door.
Reverse the preceding operation.
Fig. 16 Front Door Power Window Regulator
(1)Disengage retaining clips holding padded insert assembly to door panel.
(2)Remove courtesy lamp lens.
(3)Remove screws holding arm rest to door panel.
(4)Remove screws at forward edge of trim panel.
(5)Remove hidden screws from carpet insert on lower trim panel.
(6)Remove screw and disengage clips holding switch bezel to door trim panel.
(7)Disengage frog-leg fasteners holding trim panel to door and disconnect courtesy lamp wire connector.
Reverse the preceding operation.
(1)Remove rear door trim panel.
(2)Disengage trim clips holding trim moulding to door frame.
(3)Separate trim moulding from door frame.
Reverse the preceding operation.
(1)Remove door trim panel.
(2)Pull water shield from adhesive around perimeter of door inner panel.
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Fig. 17 Rear Door Trim Panel
Reverse the preceding operation.
The rear door hinge is welded to the door and bolted to the B-pillar. The door half of the hinge pivots on a removable hinge pin. The hinge pin is driven in from the bottom on the top hinge and from the top on the bottom hinge. All adjustments to the hinge are performed on the hinge pillar half of the hinge. If the welded half of the hinge must be bent to align door, consult an authorized body repair facility.
(1)Remove B-pillar trim panel and disconnect all wire connectors leading to door. Push wire harness through access hole in B-pillar into hinge opening.
(2)Support door on a suitable lifting device.
(3)Drive bottom hinge pin upward and remove pin from hinge.
(4)Drive top hinge pin downward and remove pin from hinge.
(5)Separate door from vehicle.
Reverse the preceding operation. The door should not require re-alignment. If door does need alignment, refer to Rear Door Hinge Installation paragraph in this section.
(1) To remove upper hinge bolted half, remove B-pillar trim panel. To remove lower hinge bolted half it is not necessary to remove B-pillar trim.
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Fig. 18 Rear Door AssemblyÐTypical
(2)Support rear door on a suitable lifting device.
(3)Drive out hinge pin on the effected hinge.
(4)Remove bolts holding hinge to B-pillar and separate hinge form vehicle.
Reverse the preceding operation. Align door to achieve 6 mm (0.240 in.) gap to all surrounding panels and flush across gaps.
(1)Remove rear door trim panel.
(2)Remove silencer pad and water shield as neces-
sary.
(3)Disconnect latch release linkage rod from door
latch.
(4)Remove nuts holding handle bracket to inner door panel.
(5)Separate outside door handle from door.
Reverse the preceding operation.
(1)Remove rear door trim panel.
(2)Remove silencer pad and water shield as neces-
sary.
(3)Disconnect linkage rods from door latch.
(4)Remove screws holding latch to door end frame.
(5)Separate latch from rear door.
Reverse the preceding operation.
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(1)Remove rear door trim panel.
(2)Remove silencer pad and water shield.
(3)Remove door frame trim moulding.
(4)Remove screws holding lift plate to door glass.
(5)Loosen glass slam bumpers.
(6)Lift glass upward through opening at top of
door.
Reverse the preceding operation.
Fig. 19 Rear Door
(1)Remove rear door trim panel.
(2)Remove silencer pad and water shield.
(3)Remove bolts holding regulator to inner door panel.
(4)Slide regulator lift arm roller from lift plate channel.
(5)Separate regulator from door.
Reverse the preceding operation.
(1) Remove rear door glass.
AC-BODY 23 - 45
(2)Remove bolts holding upper guide bar mount bracket to inner door panel.
(3)Remove nut holding guide bar to lower door bottom frame.
(4)Slide lift plate channel from regulator roller.
(5)Separate guide bar from door.
Reverse the preceding operation.
(1)Remove screws holding overhead console to reinforcement bracket.
(2)Slide overhead console rearward to separate reinforcement bracket retainer tab from console.
(3)Lower console from roof and disconnect wire connectors.
Reverse The preceding operation.
Fig. 20 Overhead Console
(1)Disconnect battery negative cable.
(2)Pull dome lamp downward to disengage from retaining ring in head lining. Separate lens from lamp body and remove bulb. Separate bulb holder from lamp body. Remove attaching screw holding retaining ring to roof bow.
(3)Remove screws holding coat hooks to roof above rear doors.
(4)Remove roof rail and A-pillar mouldings.
(5)Remove screws holding sun visors to roof header and disconnect wire connector, if equipped. Remove inboard sun visor hangers.
(6)Remove overhead console, if equipped.
23 - 46 AC-BODY
(7)Pull front reading lamp downward to disengage from retaining ring in head lining and disconnect wire connector. Remove screws holding retaining ring to roof header.
(8)Remove pinch welt holding headlining to sun roof opening, if equipped.
(9)Remove inside rear view mirror from windshield bracket, if necessary.
(10)Disengage hook and loop fasteners holding head lining to roof above rear window and slide head lining forward about 25 mm (1 in.).
(11)Shift the front of head lining to one side to pull head lining from behind B-pillar trim. Pull head lining from behind other B-pillar trim.
(12)Allow front of head lining to drop downward. Slide head lining forward from behind quarter panel trim.
(13)Remove head lining from vehicle.
Reverse the preceding operation.
Fig. 21 Head LiningÐTypical
(1)Open front door.
(2)Remove screw holding trim panel to cowl forward of the front door opening.
(3)Remove screws holding scuff plate to door sill.
(4)Separate cowl panel trim and scuff plate from vehicle.
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Reverse the preceding operation.
(1)Open rear door.
(2)Remove screws holding scuff plate to door sill.
(3)Separate scuff plate from vehicle.
Reverse the preceding operation.
A-PILLAR AND ROOF RAIL MOULDINGS
A-PILLAR MOULDING REMOVAL (FIG. 22)
(1)Open front door.
(2)Disengage clips holding A-pillar moulding to roof rail above door opening.
(3)Slide A-pillar moulding upward and pull rearward to separate moulding from A-pillar.
A-PILLAR MOULDING INSTALLATION
Reverse the preceding operation.
(1)Open rear door.
(2)Disengage clips holding roof rail moulding to roof rail above rear door opening.
(3)Separate moulding from vehicle.
Reverse the preceding operation.
B-PILLAR TRIM PANEL
(1)Remove roof rail mouldings and scuff plates as necessary.
(2)Remove shoulder harness turning loop cover. Remove bolt holding turning loop to B-pillar.
(3)Remove bolt holding seat belt to floor below B-pillar.
(4)Remove upper B-pillar trim.
(5)Remove lower B-pillar trim.
Reverse the preceding operation.
(1) Remove rear roof rail mouldings and scuff plates as necessary.