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AC-BODY 23 - 37 |
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AC-VEHICLE BODY COMPONENT SERVICE
INDEX
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A-Pillar and Roof Rail Mouldings . . . . . . . . . |
. . . . 46 |
B-Pillar Trim Panel . . . . . . . . . . . . . . . . . . . . . |
. . . 46 |
Body Mouldings . . . . . . . . . . . . . . . . . . . . . . . |
. . . 49 |
Cowl Panel Trim and Scuff Plates . . . . . . . . . . |
. . . 46 |
Door Frame Trim Moulding . . . . . . . . . . . . . . . |
. . . 41 |
Front Door and Hinge . . . . . . . . . . . . . . . . . . |
. . . 41 |
Front Door Glass . . . . . . . . . . . . . . . . . . . . . . |
. . . 43 |
Front Door Latch . . . . . . . . . . . . . . . . . . . . . . |
. . . 42 |
Front Door Trim Panel . . . . . . . . . . . . . . . . . . |
. . . 40 |
Front Door Water Shield . . . . . . . . . . . . . . . . . |
. . . 41 |
Front Door Window Regulator . . . . . . . . . . . . |
. . . 42 |
Front End Splash Shields . . . . . . . . . . . . . . . . |
. . . 40 |
Front Seat Belts . . . . . . . . . . . . . . . . . . . . . . . |
. . . 47 |
Front Seats . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 48 |
Grille AC/C Body . . . . . . . . . . . . . . . . . . . . . . |
. . . 38 |
Grille AC/D or AC/C-H Body . . . . . . . . . . . . . . |
. . . 37 |
Grille Extension Moulding . . . . . . . . . . . . . . . . |
. . . 37 |
Grille Opening Panel AC/C Body . . . . . . . . . . |
. . . 38 |
Grille Opening Panel AC/D and AC/C-H Body |
. . . . 37 |
Head Lining . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . 45 |
Hood and Hinges . . . . . . . . . . . . . . . . . . . . . . |
. . . 38 |
Hood Latch and Release Cable . . . . . . . . . . . |
. . . 39 |
Hood Latch Release Cable . . . . . . . . . . . . . . . |
. . . 39 |
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Hood Ornament AC/C . . . . . . . . . . . . . . . . . . . . |
. 38 |
Outside Door Handle . . . . . . . . . . . . . . . . . . . . . |
. 42 |
Overhead Console . . . . . . . . . . . . . . . . . . . . . . . |
. 45 |
Quarter Trim Panel . . . . . . . . . . . . . . . . . . . . . . . |
. 46 |
Rear Deck Filler Panel . . . . . . . . . . . . . . . . . . . . |
. 49 |
Rear Door and Hinge . . . . . . . . . . . . . . . . . . . . . |
. 44 |
Rear Door Frame Trim Moulding . . . . . . . . . . . . . |
. 43 |
Rear Door Glass . . . . . . . . . . . . . . . . . . . . . . . . |
. 45 |
Rear Door Glass Lift Plate and Guide Bar . . . . . . |
. 45 |
Rear Door Latch . . . . . . . . . . . . . . . . . . . . . . . . |
. 44 |
Rear Door Outside Handle . . . . . . . . . . . . . . . . . |
. 44 |
Rear Door Silencer and Water Shield . . . . . . . . . |
. 43 |
Rear Door Trim Panel . . . . . . . . . . . . . . . . . . . . |
. 43 |
Rear Door Window Regulator . . . . . . . . . . . . . . . |
. 45 |
Rear Seat Belts . . . . . . . . . . . . . . . . . . . . . . . . . |
. 47 |
Rear Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 49 |
Rear Shelf Trim Panel . . . . . . . . . . . . . . . . . . . . |
. 47 |
Rear Window Glass . . . . . . . . . . . . . . . . . . . . . . |
. 50 |
Side View Mirror Trim Cover . . . . . . . . . . . . . . . . |
. 41 |
Trunk Lid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 50 |
Trunk Lid Hinge . . . . . . . . . . . . . . . . . . . . . . . . . |
. 51 |
Trunk Lid Torsion Bar . . . . . . . . . . . . . . . . . . . . . |
. 51 |
Vinyl Roof Bonnet . . . . . . . . . . . . . . . . . . . . . . . |
. 49 |
GRILLE AC/D or AC/C-H BODY
(1)Remove screws holding grille to grille opening panel.
(2)Separate grille from vehicle.
Reverse the preceding operation.
Fig. 1 GrilleÐAC/D Body
(1)Raise vehicle and support on safety stands if necessary.
(2)Remove nuts holding moulding to grille opening panel from behind fascia below headlamps.
(3)Separate moulding from vehicle.
Reverse the preceding operation.
GRILLE OPENING PANEL AC/D and AC/C-H BODY
(1)Remove grille.
(2)Disconnect wire connectors from all front end lighting.
(3)Remove front end splash shields as necessary to gain access to grille opening panel attaching nuts behind front fenders.
(4)Remove nuts holding grille opening panel to front fenders.
(5)Remove bolts holding grille opening panel to center support brace behind grille.
(6)Separate grille opening panel from vehicle.
Reverse the preceding operation.
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Fig. 2 Grille Opening PanelÐAC/D Body
GRILLE AC/C BODY
(1)Loosen hidden screws holding grille to grille opening panel at corners of grille. The screws are captured in a clearance hole covered by a bracket behind the grille.
(2)Pull grille forward from grille opening panel.
Reverse the preceding operation.
Fig. 3 GrilleÐAC/C Body
HOOD ORNAMENT AC/C
(1)Remove grille.
(2)Locate hood ornament spring under grille opening panel header.
(3)Compress hood ornament spring enough to clear hooks on end of retaining wire.
(4)Squeeze retainer wire hooks together and push hooks inside spring.
(5)Rotate spring counterclockwise to separate spring from retainer.
(6)Separate hood ornament from grille opening panel.
Reverse the preceding operation.
GRILLE OPENING PANEL AC/C BODY
For service procedures for headlamp related components refer to Group 8L, Lamps.
(1)Remove front bumper.
(2)Remove front end splash shields as necessary to gain access to behind fenders.
(3)Remove nuts holding mouldings to front fend-
ers.
(4)Remove bolts holding mouldings to bottom of grille opening panel and separate mouldings from vehicle.
(5)Remove nuts holding grille opening panel to front fenders.
(6)Disconnect concealed headlamp motor wire connector.
(7)Disconnect headlamp wire connectors.
(8)Remove bolts holding grille opening panel to radiator closure panel.
(9)Separate grille opening panel from vehicle.
Reverse the preceding operation.
Fig. 4 Grille Opening PanelÐAC/C Body
(1)Raise hood to full up position.
(2)Disconnect the under hood lamp wire connector.
(3)Mark all bolt and hinge attachment locations with a grease pencil or other suitable device to provide reference marks for installation. When install-
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AC-BODY 23 - 39 |
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ing hood, align all marks and secure bolts. The hood should be aligned to 4 mm (0.160 in.) gap to the front fenders and flush across the top surfaces along fenders.
(4)Remove the top hood to hinge bolts and loosen the bottom bolts until they can be removed by hand.
(5)With assistance of a helper at the opposite side of the vehicle to support the hood, remove the bottom hood to hinge bolts. Separate the hood from the vehicle.
Reverse the preceding operation.
Fig. 5 Hood Remove or InstallÐTypical
(1)Support hood on the side that requires hinge replacement.
(2)Mark all bolt and hinge attachment locations with a grease pencil or other suitable device to provide reference marks for installation. When installing hood hinge, align all marks and secure bolts. The hood should be aligned to 4 mm (0.160 in.) gap to the front fenders and flush across the top surfaces along fenders. Shims can be added or removed under hood hinge to achieve proper hood height.
(3)Remove hood to hinge attaching bolts.
(4)Remove hood hinge to front fender attaching bolts and separate hinge from vehicle.
Reverse the preceding operation. If necessary, paint new hinge before installation.
Fig. 6 Hood Hinge AssemblyÐTypical
(1)Raise hood top the full up position.
(2)Remove hood latch attaching bolts holding latch to radiator closure panel and separate from vehicle.
(3)Pry release cable casing attachment from slot receiver on latch, disengage cable end from latch arm hook.
Reverse the preceding operation.
(1)Raise hood to the full up position.
(2)Remove push-in fasteners holding hood latch cover to radiator closure panel and separate cover from vehicle, if equipped.
(3)Disconnect hood release cable casing and cable end from hood latch assembly. Refer to Hood Latch Removal procedure in this section.
(4)Remove hood latch release cable handle attaching bolts from under left lower edge of instrument panel.
(5)Disengage release cable rubber grommet from engine compartment dash panel behind instrument panel.
(6)Rout cable assembly through engine compartment around battery, under fender lip, under relay bank, and under wiring harnesses, toward dash
23 - 40 AC-BODY |
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Fig. 7 Hood Latch Assembly
panel. Push cable through access hole in dash panel under the brake master cylinder, into passenger compartment.
Reverse the preceding operation.
Fig. 8 Hood Latch Release Cable Assembly
(1)Hoist vehicle and support on suitable safety stands.
(2)Remove front wheel assembly.
(3)Remove push-in fasteners holding front wheelhouse splash shield to fender opening lip and inner wheelhouse area.
(4) Separate wheelhouse splash shield from vehicle.
Reverse the preceding operation.
(1)Remove one front wheelhouse splash shield push-in fastener and separate wheelhouse splash shield from transaxle splash shield.
(2)Remove transaxle splash shield attaching bolts and separate transaxle splash shield from vehicle.
Reverse the preceding operation.
Fig. 9 Front Wheelhouse and Transaxle Splash
Shields
(1)Hoist vehicle and support on suitable safety stands.
(2)Remove bolts holding engine drive belt splash shield to right frame rail.
(3)Separate drive belt splash shield from vehicle.
Reverse the preceding operation.
(1)Remove speaker grille. Disconnect power seat switch wire connector, if equipped.
(2)Remove courtesy lamp lens.
(3)Remove screws holding arm rest to inner door panel.
(4)Remove hidden screws from carpet holding trim panel to inner door panel.
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Fig. 10 Engine Drive Belt Splash ShieldÐTypical
(5)Disengage trim clips holding switch bezel to trim panel and disconnect switch wire connectors.
(6)Disengage frog-leg fasteners from around trim panel and lift trim panel from door. Disconnect courtesy lamp wire connector.
Reverse the preceding operation.
Fig. 11 Front Door Trim Panel
(1)Remove front door trim panel.
(2)Disconnect power mirror wire connector.
(3)Remove screws holding mirror trim cover to door frame.
Reverse the preceding operation.
(1)Remove front door trim panel.
(2)Disengage trim clips holding moulding to window opening frame and separate moulding from door.
Reverse the preceding operation.
(1)Remove front door trim panel.
(2)Pull water shield from adhesive around perimeter of door inner panel.
Reverse the preceding operation.
The front door hinge is welded to the door and bolted to the hinge pillar. The door half of the hinge pivots on a removable hinge pin. The hinge pin is driven in from the bottom on the top hinge and from the top on the bottom hinge. All adjustments to the hinge are performed on the hinge pillar half of the hinge. If the welded half of the hinge must be bent to align door, consult an authorized body repair facility.
(1)Remove door trim panel, silencer pad, and water shield.
(2)Disconnect all wire connectors and wire harness hold downs inside door and push wire harness through access hole in front of door into hinge pillar opening.
(3)Open door and support door on a suitable lifting device.
(4)Drive bottom hinge pin upward and remove pin from hinge.
(5)Drive top hinge pin downward and remove pin from hinge.
Reverse the preceding operation. The door should not require re-alignment. If door does need alignment, refer to Front Door Hinge Installation paragraph in this section.
(1)Remove front fender wheelhouse splash shield. Refer to Front Wheelhouse Splash Shield Removal paragraph in this section.
(2)Support door on a suitable lifting device.
(3)Drive out hinge pin on the effected hinge.