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Fig. 49 Sun Roof
Fig. 50 Vinyl Roof Bonnet
Reverse the preceding operation.
Fig. 51 Rear Deck Filler Panel
The rear window moulding often cannot be salvaged after removal operation is completed. Verify moulding availability from the parts supplier before removing moulding.
(1)Remove rear deck filler panel.
(2)Pull rear window moulding from between glass and roof panel.
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Fig. 52 Rear Window Glass
(3)Remove interior trim as necessary to gain access to rear window defogger wire connector and ground screw, if equipped.
(4)Remove vinyl roof bonnet, if equipped.
WARNING: WEAR EYE AND HAND PROTECTION WHEN HANDLING SAFETY GLASS. PERSONAL INJURY CAN RESULT.
CAUTION: Do not damage body or trim finish when cutting out glass or applying fence primer.
(5)Cut the urethane around the perimeter of the rear window glass. Refer to Windshield section of this group for proper procedures.
(6)Separate the rear window from the vehicle.
(1)Prepare the work area, window fence, and glass the same way as described in the Windshield section of this group.
(2)Place the fence spacers at the locations shown (Fig. 52).
(3)Apply a 10 mm (0.4 in.) bead of urethane around the perimeter of the glass.
(4)Install the glass in the same manner described in the Windshield section of this group.
(5)Install the rear window moulding in the gap between the glass and the roof panel.
(6)Secure moulding and glass in position with suitable tape. Remove tape after urethane has cured.
(7)Connect rear window defogger wiring. Install interior trim and rear deck filler panel.
(8)After urethane has cured, water test rear window to verify repair. Verify rear window defogger operation, see Group 8N, Rear Window Defogger.
(1)Raise trunk lid to full up position.
(2)Disconnect the trunk lamp wire connector.
(3)Mark all bolt and hinge attachment locations with a grease pencil or other suitable device to provide reference marks for installation. When installing trunk lid, align all marks and secure bolts. The trunk lid should be aligned to 4 mm (0.160 in.) gap to the quarter panels and flush across the top surfaces along quarter panels.
(4)Remove the top trunk lid to hinge attaching bolts and loosen the bottom bolts until they can be removed by hand.
(5)With assistance of a helper at the opposite side of the vehicle to support the trunk lid, remove the
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bottom trunk lid to hinge attaching bolts. Separate the trunk lid from the vehicle.
Reverse the preceding operation.
Fig. 53 Trunk Lid
(1)Remove rear deck filler panel.
(2)Disconnect trunk lid lift torsion bars from hinges.
(3)Mark all attaching bolt, nut, and component locations with a suitable marking device. Use marks as a reference when installing hinge.
(4)Remove bolts holding trunk lid to hinge.
(5)Remove nuts and bolts holding hinge to closure panel below rear window glass.
(6)Separate hinge from vehicle.
Reverse the preceding operation.
Fig. 54 Trunk Lid Hinge
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(1)Raise and support trunk lid in the full up posi-
tion.
(2)Remove trunk lining as necessary to gain access to torsion bars.
(3)Disengage adjusting end of torsion bar from the slot in the tension adjustment bracket.
(4)Pivot torsion bar out of lift arm swivel.
(5)Disconnect torsion bar from hinge.
Reverse the preceding operation.
(1)Raise trunk lid to the full up position.
(2)Remove screws holding trim cover to latch and separate cover from vehicle.
(3)Disconnect remote release cable from latch.
(4)Disconnect trunk lock linkage rod from trunk latch, on AA-P and D models.
(5)Remove bolts holding latch to trunk lid and separate latch from vehicle.
Insert trunk lock chill into latch release driver, on AA-C models and reverse the preceding operation.
Fig. 55 Trunk Lid Latch
AA-P/D MODELS
(1)Remove trunk lid tail light assembly. Refer to Group 8L, Lamps for proper procedures.
(2)Remove screws holding latch release linkage cover to trunk lid and separate cover from vehicle.
(3)Disconnect linkage rod from lock cylinder lever.
(4)Remove nut holding lock cylinder to trunk lid and separate lock from vehicle.
Reverse the preceding operation.
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AA-C MODELS
(1)Remove trunk lid tail light assembly. Refer to Group 8L, Lamps for proper procedures.
(2)Remove trunk latch.
(3)Remove bolts holding lock cylinder and chill to trunk lid and separate the lock from the vehicle.
Reverse the preceding operation.
Fig. 56 Trunk Lid Lock
REMOVAL(FIG. 57)
(1)Raise trunk lid to the full up position.
(2)Pull the weatherstrip from the pinch flange around the trunk opening.
A new trunk lid opening weatherstrip should be heated to approximately 38° C (100° F) before installing. The weatherstrip butt splice should be located at the center rear of trunk opening. Reverse the removal operation. After weatherstrip has been installed, close trunk lid and allow weatherstrip to cool. The weatherstrip will form to the trunk lid contour as it cools.
(1)Remove spare tire and emergency jack from the spare tire well.
(2)Remove screws holding trunk lining to tail closure panel.
(3)Remove screws holding trunk lining to inner quarter panels.
(4)Remove push-in fasteners holding lining to rear seat bulkhead. Remove seat back silencer, if equipped.
Fig. 57 Trunk Opening Weatherstrip
(5)Remove push-in fasteners holding rear seat back carpet covers to floor pan, if equipped with 60/40 rear seat back.
(6)Fold trunk lining inward, away from quarter panels and remove lining from vehicle.
Route the fuel fill door emergency release cable around rear edge of trunk lining side panel and reverse the removal operation.
Fig. 58 Trunk Lining
(1)Remove screws holding cross bar to outboard skid strips.
(2)Pry rubber inserts from skid strips.
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(3) Remove screws holding skid strips to trunk lid.
Reverse the preceding operation
Fig. 59 Trunk Lid Luggage Rack
(1)Open fuel fill door.
(2)Separate trunk lining from right quarter panel.
(3)Remove nuts holding fuel fill door to quarter panel.
(4)Separate fuel fill door from quarter panel open-
ing.
Reverse the preceding operation. Align to achieve equal spacing around fuel fill door and flush to the quarter panel.
Fig. 60 Fuel Fill Door